Resources
Faq Floor
A floor FAQ for common flexo questions on plates, inks, press setup, storage, transport, and day-to-day packaging production.
How Faq Floor helps on a print-floor week
Faq Floor answers the questions that come up most often in flexo production. It covers plates, inks, press setup, storage, transport, and the routine issues seen on packaging work in South Africa.
Begin with the substrate, print window and plant limits. Highveld dust, coastal humidity, load-shedding and courier deadlines all affect a flexo brief. We write for Johannesburg, Durban, Cape Town and the smaller packaging sites where a press-side visit can do more than another PDF.
Take the first process photo before wash-ups, tape changes, or pressure adjustments begin. Each FAQ note works best with a short record pinned near the unit or filed with the works order. That habit helps teams compare first-off, mid-run, and restart conditions without relying on memory at shift change.
Press-side records that matter
You get a tighter record of the issue, the checks completed, and the job details tied to the correct SKU or plate set. The aim is to capture what happened on press, what was adjusted, and what still needs checking. Clear notes on anilox, tape, ink mix, and impression settings are more useful than a long thread of guesses.
Use this FAQ page alongside Press paths and Ink notes when the problem touches setup as well as colour. Before plates, inks, or paperwork leave site, confirm the reel code, plate ID, and any marked defects in writing. Name your press and the job on it, and we will put together the consumables for the run.
- Fault note tied to one live job
- Defect image taken before any adjustment
- Contact route for technical job queries
Checks for South African production
We account for OR Tambo export timing, Sunnyrock warehouse cut-offs, older Crown Mines pressrooms, and shorter demo windows at smaller trade counters. Not every plant is running new sleeves, new guards, or current drying systems, so the checks must fit the equipment on site. Where rush work is involved, keep those notes separate from the standard weekly press plan so plate, ink, and reel references stay clear.
Near the coast, ink viscosity and drying can shift across a shift, especially on film work. On the Highveld, dust can mark sensors, rollers and web guides, so housekeeping checks belong in the note. During load-shedding periods, mark when the stop happened and whether first-off samples were taken before or after restart.
Operated by Astros Marketing (Pty) Ltd from 2 Makro Place, Sunnyrock 1401.
Job-note prompts for this FAQ
Use the Faq Floor brief to note press photos, shift timing, and the fixes already tried. Keep the subject line specific to the reel, plate, or ink problem.
Record the issue on the day it appears so plate wear, ink changes, and substrate variation are still easy to trace. Pair the job card with a reference sheet when a buyer, converter, or transport contact asks for supporting records. Include press number, shift time, substrate code, and the action taken after the first defect was seen.